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Stage 3 Upgrader Expansion Project
The Stage 3 expansion project reached 98 per cent completion by year-end 2005.
Following a scheduled phase-in and start-up, all Stage 3 processing units are expected
to be on line in the second quarter of 2006. Stage 3 will ultimately raise Syncrude’s
production capacity to 128 million barrels per year (350,000 barrels per day) of
Syncrude Sweet Premium, a premium light synthetic crude oil. This new and cleaner
burning crude oil product is expected to be in high demand by refineries throughout
North America. A major environmental benefit of the Stage 3 investment will be a
reduction in total sulphur dioxide emissions of about 20 per cent from current levels,
despite a 50 per cent increase in plant capacity.
As the Stage 3 expansion nears completion, many of the units associated with
this project are being commissioned and handed over to operations. The ready-foroperations
team, which is responsible for this process, was increased in 2005 to handle
the increased volume of start-up activity and this resulted in higher non-production
costs compared to 2004. Non-production costs consist primarily of development
expenditures relating to capital programs, which are expensed, and include
commissioning costs, pre-feasibility engineering, technical and support services,
research and development, and regulatory and stakeholder consultation expenditures.
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